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Walker Scientific has over 130 years of combined experience in the manufacturing of quality Magnetizing Systems and Workstations. These Systems can range from extremely complex to very simple. The systems are designed to meet customer’s applications.
Walker Scientific Capacitive Discharge Magnetizing Systems are the most versatile systems available in the market today. Starting with the XLE series producing 50 joules up to 1,000 joules and the 6600, 6900 and the 2500 Series, which start at 2.5 kilojoules and can go as high as 100 kilojoules of energy. Compare the Smart Magnetizer Option. It offers an interactively designed NT Windows PC controlled Magnetizing System. The 6600, 6900 and 2500 Series Smart CDM Systems can be configured to magnetize, condition and demagnetize using Hall effect sensors, inductive pick up coils or other electronic or magnetic sensors.
Walker Scientific can offer turnkey stand-alone workstations that combine magnetizing/conditioning operations with other assembly or manufacturing processes. The Models 6600, 6900 and 2500 Series Magnetizing Systems offer as standard PLC interface to other manufacturing equipment.
Magnetizing fixtures are the keys to
the success of the magnetizing operation. With over 130 years of experience our fixtures offer precision, reliability and efficiency not available in competitive products. We expect our magnetizing systems to produce tens of
millions of magnetized parts. Our standard warranty covers a million cycles.
XLE Series/1000A & LE 2000A Series Capacitor Discharge Magnetizing Systems
- Economical
- Energy levels from 50 Joules to 2,000 Joules
- Low to medium volume production applications.
- Adjustable operating voltage level of 0 to 800 volts
- With the properly designed magnetizing fixtures capable of saturating low coercive materials, such as alnico
and ferrite
CDC-20 XR/CDC-60XR Capacitive Discharge Conditioners
- Economical
- Energy levels, 20 Joules, 40 Joules and 60 Joules
- Low to medium volume production applications
- With properly designed magnetizing fixtures capable of conditioning low coercive materials, such as alnico and
ferrites
6600 Series Capacitor Discharge Magnetizing Systems
- Energy levels from 2.5 to 100 kilojoules
- Medium to high volume production applications
- Adjustable voltage level of 0 to 600 volts
- Peak current levels of >50,000 amps
- Can condition magnet assemblies
- With the properly designed magnetizing fixtures capable of saturating alnico, ferrite, SmCo and Neodymium
magnet materials
6900 Series Capacitor Discharge Magnetizing Systems
- Energy levels from 2.5 to 100 kilojoules
- Medium to high volume production applications
- Adjustable operating voltage level of 0 to 900 volts
- Peak current Levels of >50,000 amps
- In many ways the 6900 series
magnetizer is similar to the 6600 series magnetizer, but allows for more
flexibility in the designing of the magnetizing fixtures, especially for high-energy material applications.
- Can condition magnet assemblies
- With the properly designed magnetizing fixtures capable of saturating ferrite, SmCo and Neodymium magnet
materials
2500 Series High Voltage Magnetizing Systems
- Energy levels from 2.5 to 100 kilojoules
- Medium to high volume production applications
- Adjustable operating voltage level of 0 to 2500 volts
- Peak current levels of >100,000 amps
- Best-suited in applications were short pulse widths and high currents are desired
- Can demagnetize or condition magnet assemblies
- With the properly designed magnetizing fixtures capable of saturating ferrite, rare earth and Neodymium magnet
materials
Smart Magnetizer Option
- The Smart Magnetizer Option is ideal for production applications and can be easily programmed for production
work cells and assembly lines.
- QC of magnetizing/conditioning operation
- Provides visual display of magnetizing pulse and magnet performance.
- Programming in visual basic script language
- There is no better system to provide flexibility and versatility for a capacitor discharge magnetizing system
available in the market today.
- The Smart Magnetizer connects to a Windows NT PC through RS 232. The PC can store or print out measurement
data or pass the data to other computers via network connections.
- Smart option available for 6600, 6900 and 2500 Series Magnetizers
Magnetizing Fixtures
The magnetizing fixture is the critical component of a magnetizing system. There are many different
styles and types of magnetizing fixtures. Fixture design can be very simple to very complex.
They must be designed such that they are capable of handling extremely high currents, which can result in high heat and stresses that can cause premature fixture failure. Most if not
all-magnetizing fixtures are designed around the application. Walker LDJ Scientific has over 130 years of combined experience in manufacturing high efficiency, long lasting, high quality magnetizing fixtures. In the design
process it can be very important for design engineers to take into consideration how to magnetize the magnet or magnet assembly. It is easy to end up with a design that is difficult or impossible to magnetize. Our application
engineers are ready to offer advice and consultation in the design process. Contact a Magnetizing Application Engineer.
Workstations/Workcells
- Complete Turnkey Magnetizing Systems with Multiple QC Options
- Custom Designed to FIT any Magnetizing Application
- Maximizes Operator Efficiency and increases productions yields
- Standard Safety Features Allow Safe Continuous Operation
- Custom Designed Fixtures (Long Lasting Rugged and Efficient)
- Ideally Suited for Lean Manufacturing Applications
Related Article:
Magnet Processing - Selecting the Right Equipment
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